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French Rally Sunny GTiR

+20
EricYellow
pulsarmad20
buckym120
Hardy172cup
Andy Sunny Gti
Wocka
Mr B
Animaldaz
Girl racer
b4dgt
johnny gtir
Concrete-GTIR
Digitalfaze
splmum
nomad
GTI-R US
Stu
pulsarmoley
toaster55
fred05
24 posters

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176French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 9th September 2013, 5:31 am

Concrete-GTIR

Concrete-GTIR

Look good mate

177French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 9th September 2013, 6:45 am

fred05

fred05
french connection
french connection

Rolling Eyes 

So, today job is the removal of the standard exhaust to put the full mongoose one on!
Downpipe-silent decat-exhaust-tail pipe...

mid-day job Wink

178French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 9th September 2013, 9:24 am

Mr B

Mr B
gtir technician
gtir technician

Should be easy & in for early tea :-)
only trouble area being downpipe if fixings seized & play up.
If not on a ramp or pit the rear pipe that goes over suspension is a pain as need space(height) to curl pipe into position. Crack on Fred ...

179French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 9th September 2013, 9:45 am

fred05

fred05
french connection
french connection

Razz , thanks Mr.B! but i have 1 hour between 1pm and 2pm to begin the removal!

i'm afraid of the rusty bolts but the will brake for sure!! yes, for sure the 3 bolts at the turbo elbow/downpipe will be difficult to remove.....finger crossed!

180French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 9th September 2013, 12:14 pm

fred05

fred05
french connection
french connection

What a shitty thing to do Mad...

catback is undone, all bolts came well, rear silencer too, but the catback.....impossible to pass through the rear subframe...i lift her with 2 jacks, one on the front part of a sill, and the othr under the rear diff....
2 solutions....first is to bring the car to a friend who has a big ramp, or secondly, cut the exhaust...Sad 

181French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 9th September 2013, 12:32 pm

GTI-R US

GTI-R US
Management
Management

you can do it off a jack but youll need to get the car at a 45degree angle to allow the pipe to swing out the way its a bit naughty though as the car is very unstable so do not lay underneath it in case it slips.
far easier and safer to do it on a lift fred.

http://www.gti-r-us.co.uk www.force500.com

182French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 9th September 2013, 12:46 pm

fred05

fred05
french connection
french connection

pale  well, thanks bob....i will try to call a friend who have a lift...or as said...i'll cut it and weld it back

183French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 9th September 2013, 6:55 pm

fred05

fred05
french connection
french connection

So i cut it!! I had no disc on my grinder...so i took the hacksaw....mouaaaahhahahaha

Really hard thing to do it has hurt my little arms!!

New thing i noticed....i wanted to move my car so start it up, pass the 1st gear, move, turn and .....try to pass the reverse head and impossible....hard hard hard...after removing the fooking back exhaust, i started up one more time and go for a 200m trip to come back...i passed 2 gears, and then stop. Then i arrived smoothly to pass the reverse...

Any idea about this problem?

184French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 9th September 2013, 7:38 pm

Concrete-GTIR

Concrete-GTIR

So what your saying is you tried to put it in reverse after removing the exhaust and it wouldn't go into reverse gear?

185French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 9th September 2013, 7:42 pm

fred05

fred05
french connection
french connection

No, i think it's 2 différents things, exhaust is no more a problem!!

I first noticed this trouble the first time i tested it too, and 3 hours ago!

186French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 9th September 2013, 10:23 pm

GTI-R US

GTI-R US
Management
Management

im not knowledgable on gearboxes but it could be a selector problem or a weak detent spring on 5th and reverse selector
next time it happens see if the car selects 5th ok
could also be a worn linkage on the gearshift itself

http://www.gti-r-us.co.uk www.force500.com

187French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 10th September 2013, 6:27 am

fred05

fred05
french connection
french connection

Ok, i'll try to look at this under at mid-day!

mid-day jobby will be :
- downpipe drop!
so WD40 will be my friend again....i hope to not destroy the turbo elbow bolts...

about the mongoose catback, will it be difficult to put it in place?? as hard as the genuine one was to get it out??

188French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 10th September 2013, 6:37 am

Concrete-GTIR

Concrete-GTIR

It still needs to go over the rear subframe so pretty much the same procedure

189French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 10th September 2013, 6:41 am

fred05

fred05
french connection
french connection

ok, but there is many elbow on the back of the genuine one, that's why it's hard to pass, but on the mongoose, the shape is more simple (but pipe is larger....)...so it may need less hight to pass...i just ask before trying and begin to be mad (like yesterday i was before taking the hacksaw Twisted Evil !)

190French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 10th September 2013, 9:19 am

Mr B

Mr B
gtir technician
gtir technician

still need height to curl pipe into position. never done one off a jack but expect it hassle.
Surprised Mongoose didn't take that into consideration when designing it.
Some elbow bolts are easy some are not, hope the WD40 don't let you down :-)

191French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 10th September 2013, 12:36 pm

fred05

fred05
french connection
french connection

the downpipe is a down pipe Cool 
1 bolt was already broken, the 2 other were hard to untight but the longest thing to do was to explose the OE downpipe protection to have access to the nuts!

just need to undo the central silent block and remove the earth wich is between the shell and the exhaust. (may i need to put it back on the new exhaust?? is it useful?)

192French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 10th September 2013, 6:22 pm

fred05

fred05
french connection
french connection

Well, the new downpipe is on, silent decat too.

the catback doesn't go with the jacks, so i need definately a lift to put it on... Mad 

i still have the problem witht the gearbox to pass the reverse...don't know exactly what it is.

before starting the engine, i had the reverse on. i passed on the neutral, and started the engine...after that, impossible to engage the reverse.
it's really anoying....as bob said, i tried to pass the 5 and it goes. it is the 3 wich is impossible to engage...

any more idea?

193French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 12th September 2013, 9:38 am

fred05

fred05
french connection
french connection

Breaking news :
catback is on!!! i cut it and use to wide collars and a ss plate i formed around the pipe to get them together and to avoid any leak. Sure it's not a perfect way, but it works, no leak, no problems!!

about my gearbox problem, yesterday i started up the engine and left it at idle to warm it up. no more troubles about gearchange....
i don't know why, but i presume the worn box + cold oil = troubles on gear change....

194French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 16th September 2013, 8:08 am

fred05

fred05
french connection
french connection

Hi all, so little news about the car,

this weekend i've fix the passenger seat as 2 little parts of the metallic basis were unwelded. rather then weld, as i'm not a welder, i've drilled 4 holes and put some screws to tighten that all together.
the back of the seat is still moving a bit too much because of a play in the hinge i think....

Twisted Evil and i put a rear whiteline strutbrace. first i repainted the mountings as the blue was not so good and part missing...

here some picture of the exhaust (wich is a mongoose exhaust as all on here have one!!)
French Rally Sunny GTiR  - Page 8 Imag1913
French Rally Sunny GTiR  - Page 8 Imag1914

195French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 16th September 2013, 8:09 am

fred05

fred05
french connection
french connection

i definately need a new rear bumper...uncut for sure!!! Laughing 

196French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 16th September 2013, 8:44 am

Concrete-GTIR

Concrete-GTIR

Good work Fred, it looks like it needs lifting though the tail pipe seems low or were the pics taken before you finished

197French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 16th September 2013, 9:06 am

fred05

fred05
french connection
french connection

thanks mate!! it goes on, not as the speed i hope but it goes on!!

actually the Hole in the bumper is much bigger and not centered as the standard one, that's one i need a new one!!
Alloy plate painted riveted is ugly!

next job will be to undo the front struts to send them for a rebuild, and undo the front rh side hub to change the wheel bearing...tomorrow mid-day jobby!!!! Very Happy 

i'm waiting for the superforma spacers, they are on the way to me (they'll arrive tomorrow i think cheers ), so i hope to try the enkei as soon as they arrive...

after that they'll go to the anodizer to have a proper job done...(i think about Black or red about the color...but not sure about that..what do you think?)

i'll try to see if the hispec 310mm suits behind too, i hope so...

198French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 16th September 2013, 2:26 pm

Mr B

Mr B
gtir technician
gtir technician

Black I would think would look good on your white R ;-)

199French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 16th September 2013, 2:41 pm

fred05

fred05
french connection
french connection

lugs nuts are black too, and i need to make the bowls for the discs because mine are not so good...so i was thinking of black bowls and Red spacers....Rolling Eyes 

200French Rally Sunny GTiR  - Page 8 Empty Re: French Rally Sunny GTiR 16th September 2013, 6:22 pm

nomad

nomad
Admin
Admin

Good work there fred ...... i would go black mate as its a colour that will go with anything or not stand out to much  if you paint your calipers .

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