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snapped bolt.

+5
burrows1980
toaster55
shroom
Cosmic73
Stu
9 posters

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1snapped bolt. Empty snapped bolt. 25th July 2016, 5:25 pm

Stu

Stu
Admin
Admin

After fitting the new samco hoses I coukd still hear a hissing noise and every so often had a small puddle of water under the car.
Put the camera behind the engine and saw it dripping from around the housing that the coolant sensor bolts into.
So took the plenum off yet again and noticed one of the bolts was loose.
Tightened it up and the fucking thing snapped Sad
So now I have to figure out how to extract the fucking thing with hardly any room between the engine and bulkhead. Sad
snapped bolt. 20160725_172957_zpsxx3rbev5
This car is testing my patience to say the least.


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Back againTwisted Evil
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2snapped bolt. Empty Re: snapped bolt. 25th July 2016, 6:39 pm

Cosmic73

Cosmic73

Fuck me, i thought i had the monopoly on shit Gtir luck,
Unless you got lucky and it sheared leaving the shank loose, you might be able to turn it abit with a magnet?
But tbh, i can inly think of drilling the twat out which is an engine out job,
Maybe an angled drill might fit?
http://www.screwfix.com/p/bosch-gwb108vlin-10-8v-li-ion-cordless-angled-drill-driver-bare/8350J?kpid=8350J&cm_mmc=Google-_-Product%20Listing%20Ads-_-Sales%20Tracking-_-sales%20tracking%20url&gclid=CjwKEAjw8da8BRDssvyH8uPEgnoSJABJmwYonps8SCvgKFBExtm9eOmkZ4NInBzpOdXlik_50VLOjhoCFRHw_wcB

3snapped bolt. Empty Re: snapped bolt. 25th July 2016, 7:07 pm

Stu

Stu
Admin
Admin

Just lately it's been nothing but hassle mate.
I'm not dropping the engine out.
I did think of one of those bendy drills. Sure my brother has one. I will ask.
If I cant get the drill in I will remove the engine mounts and jack the engine up to try and get better access.
Probably have to disconnect the gearbox and props shaft tho.


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4snapped bolt. Empty Re: snapped bolt. 25th July 2016, 7:30 pm

shroom

shroom
moderator
moderator

Sorry to hear that Stu! Hope you get it sorted soon


_________________
Now Shagging sheep on the cheap
You wont find one that's for keeps
Spend the money, find a honey

'Shit' think I need to sell my Sunny!

But woman cant replace a sheep
Oh I wish that for the peace!
But I really cant find my honey
The only one I would give my money
Is one with a great big fleece
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5snapped bolt. Empty Re: snapped bolt. 25th July 2016, 7:31 pm

toaster55

toaster55

How much space do you have to drill it?

6snapped bolt. Empty Re: snapped bolt. 25th July 2016, 7:39 pm

burrows1980

burrows1980

Hmmmm, is it flush with the head? Can you cut a groove in it with a small die grinder dremmel type tool, so you can get a stumpy flat blade screw driver on it? Apply a bit of heat to it before turning with screw driver.. That's a liquid gasket seal so the threads may have a bit of sealant on from previous install..

That's a bummer mate, cut a hole in your fire wall and work from inside the car thumbsup or maybe not!

7snapped bolt. Empty Re: snapped bolt. 25th July 2016, 7:54 pm

gtir_woody

gtir_woody
moderator
moderator

That sucks mate. I would try the dremmel option and see if you can get a groove in it. If you need to drill it out i recently brought a 90 drill attachment, was cheap as shit like $10 and gives you heaps more room to drill.

8snapped bolt. Empty Re: snapped bolt. 25th July 2016, 7:57 pm

toaster55

toaster55

Right angle drill on flee bay, snap a drill bit so it's short and drill it, then get easy out to remove bolt. Was going to suggest the right angle air drills we have at work but just found out there a grand  Shocked  I am assuming you have a compressor.

http://m.ebay.co.uk/itm/Air-Tool-Angled-Drill-/282106439458?nav=SEARCH

9snapped bolt. Empty Re: snapped bolt. 25th July 2016, 7:58 pm

nomad

nomad
Admin
Admin

If you can borrow a welder stu .... put a blob of weld on the flush stud it will heat up the stud and use a pair of grips or pliers to undo it .... or put a nut on it and weld the centre of the nut onto the stud and undo it with a socket ...... you dont need to be an expert welder to do it either ....


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10snapped bolt. Empty Re: snapped bolt. 25th July 2016, 8:01 pm

GTI-R US

GTI-R US
Management
Management

^^^
As Leighton said


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11snapped bolt. Empty Re: snapped bolt. 25th July 2016, 8:01 pm

Stu

Stu
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Admin

Thanks guys.
I'm just looking for a cheapish angle drill so I can get I to it to drill the bolt.
Theres probably 10 inches between the bolt and bulkhead.
I have just seen those attachments woody. Nice and cheap but wasn't sure about having to hold that and the drill at the same time. Might be a bit of a mission with where it is?
I did think about maybe putting a flat blade screwdriver on it and whacking it with a hammer lol knowing my luck I would Crack the block tho haha
I will pop in the hardware shop tomorrow and see what they have.
Maybe a flexi cable attachment would be okay?


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12snapped bolt. Empty Re: snapped bolt. 25th July 2016, 8:02 pm

Stu

Stu
Admin
Admin

nomad wrote:If you can borrow a welder  stu .... put a blob of weld on the flush stud  it will heat up the stud and use a pair of  grips or pliers  to undo it .... or put a nut on it and weld the centre of the nut onto the stud and undo it with a socket ...... you dont need to be an expert welder to do it either ....

GTI-R US wrote:^^^
As Leighton said
I dont know anyone with a welder Sad
I really need to buy one and learn myself to weld!
Thanks for the idea.


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13snapped bolt. Empty Re: snapped bolt. 25th July 2016, 8:04 pm

Stu

Stu
Admin
Admin

toaster55 wrote:Right angle drill on flee bay, snap a drill bit so it's short and drill it, then get easy out to remove bolt. Was going to suggest the right angle air drills we have at work but just found out there a grand  Shocked  I am assuming you have a compressor.

http://m.ebay.co.uk/itm/Air-Tool-Angled-Drill-/282106439458?nav=SEARCH
I dont have a compressor mate Sad


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14snapped bolt. Empty Re: snapped bolt. 25th July 2016, 8:16 pm

nomad

nomad
Admin
Admin

Thing with drilling at it in the small space you got is getting it spot on doesnt take much to go off centre and drill down the side of it and fook the oe thread up ....


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15snapped bolt. Empty Re: snapped bolt. 25th July 2016, 8:23 pm

Cosmic73

Cosmic73

nomad wrote:If you can borrow a welder  stu .... put a blob of weld on the flush stud  it will heat up the stud and use a pair of  grips or pliers  to undo it .... or put a nut on it and weld the centre of the nut onto the stud and undo it with a socket ...... you dont need to be an expert welder to do it either ....

It never ceases to amaze me, the shear ingenuity of mankind!
I give you a rep point for that, awesome solution and definitley one for the memory bank.
 goodpost

16snapped bolt. Empty Re: snapped bolt. 25th July 2016, 8:37 pm

gtir_woody

gtir_woody
moderator
moderator

i used the 90 attachment for the first time the other day and it was easier than I thought, certainly feels you have to use a lot more pressure than what you would with a normal drill. If you can get one of those air tools cheap you'd be silly not to go with one of those instead.

17snapped bolt. Empty Re: snapped bolt. 25th July 2016, 8:53 pm

Stu

Stu
Admin
Admin

Just ordered an attachment so will give that a go first.
Thanks again everyone for your input and advice Smile


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18snapped bolt. Empty Re: snapped bolt. 25th July 2016, 9:10 pm

nomad

nomad
Admin
Admin

Thanks neil its helped me out of trouble a few times with that method .... everybody should have a welder ... its one of the most useful tool to have i say one i have 3 welders Laughing


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19snapped bolt. Empty Re: snapped bolt. 25th July 2016, 9:22 pm

burrows1980

burrows1980

^ yep I love my welder, made some right handy tools over the years that's got me out the poop!!

20snapped bolt. Empty Re: snapped bolt. 26th July 2016, 3:51 am

Mr B

Mr B
gtir technician
gtir technician

Nomads blob of weld idea is a good one.
reckon Burrows idea of grinding small slot in stud could work too.
as bolt was loose before snapping it should unscrew easy enough once have something to turn it .
Onwards stu, no looking back lol ...

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