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And it begins. Robs big pulsar rebuild

+18
houghy_1
Stu
ROB_IOW
shroom
MartyMG
burrows1980
Mr B
nomad
gtir_pimp
GTIR James
johnny gtir
PartyPete
gtir_woody
Bones
buckym120
Sparkie
GTI-R US
pulsarmoley
22 posters

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51And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 8th December 2014, 7:58 pm

gtir_woody

gtir_woody
moderator
moderator

Good stuff mate Smile

52And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 8th December 2014, 8:14 pm

ROB_IOW

ROB_IOW
the two star club
the two star club

nomad wrote:Looking good rob ... some good dedication this time of year Wink
Inside my garage with the door closed and 2 fooking big halogen spot lights creating heat .......

Was roasting in there today

53And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 11th December 2014, 9:13 pm

ROB_IOW

ROB_IOW
the two star club
the two star club

Done some cleaning and painting today

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Then out came the paint
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54And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 14th December 2014, 2:25 pm

ROB_IOW

ROB_IOW
the two star club
the two star club

Inlet was looking dirty so off it came for cleaning and painting

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much better
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55And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 14th December 2014, 4:13 pm

Mr B

Mr B
gtir technician
gtir technician

What silver paint have you used ?

56And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 14th December 2014, 5:33 pm

ROB_IOW

ROB_IOW
the two star club
the two star club

High temp silver. . Good to 500c

57And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 21st January 2015, 10:48 am

ROB_IOW

ROB_IOW
the two star club
the two star club

A little update
Engine is coming along nicely
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And started cleaning and painting other bits
Steering rack looks like new
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58And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 21st January 2015, 11:38 am

GTI-R US

GTI-R US
Management
Management

looks very nice rob
that rocker covers letting the side down though lol

think that tubby arrived this morning thankyou, as said il get the other bits together over next couple days for you so you can crack on with those or youll be running out of things to do lol

http://www.gti-r-us.co.uk www.force500.com

59And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 21st January 2015, 7:41 pm

burrows1980

burrows1980

I noticed on the rocker cover you have ADR Motorsport, takes me back to 1999 when I was designing a website for them Andy Blair had a Escort WRC used to druel over that beast. They had a guy running in grp N, Guy Anderson, really good driver, took me out in ADR's group N Escort Cosworth, awesome thing that was!

Gaz

60And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 21st January 2015, 11:50 pm

MartyMG

MartyMG

Great to see an R being brought back to as/better than new! Keep the pictures coming! Very Happy

61And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 22nd January 2015, 1:38 pm

ROB_IOW

ROB_IOW
the two star club
the two star club

Think I'll touch up the rocker cover bob. .. You don't see the scuff tho coz Intercooler pipe covers it

62And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 22nd January 2015, 4:08 pm

shroom

shroom
moderator
moderator

Great built thread really has freshened everything up especially the engine it looks great. Would love to do this to mine one day if I ever have the space and time to commit to it

63And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 25th January 2015, 5:13 pm

ROB_IOW

ROB_IOW
the two star club
the two star club

Right then ..
Ever since i built my indicator vent i've never been happy with the way the air would flow into the airbox from it .
I couldn't duct any air because of the metal work behind the indicator .

Now was my time to adjust it ,,
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You can see the flat bit that obstructs getting airflow into my airbox

I trimmed it down but still obstucts anychance of smooth airflow
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So i cut the front off
Sliced into the inner arch and flared it out
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This has given the desired amount of clearance
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Once i knew where it was all staying out came the welder
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It's not the best welding job i've ever done
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Next job is to repair the botch job where some owner in japan butchered the inner arch







64And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 25th January 2015, 5:16 pm

ROB_IOW

ROB_IOW
the two star club
the two star club

Next job was a little painting
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I'm very happy with the colour . But thats etch primer .
Now can i just laquer over the primer?

65And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 26th January 2015, 8:10 pm

ROB_IOW

ROB_IOW
the two star club
the two star club

Well I've laquered over the primer. . Looks awesome.

66And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 26th January 2015, 9:18 pm

gtir_woody

gtir_woody
moderator
moderator

Came up looking pretty tidy, first time I've seen the indicator vent from memory, I like it thumbsup

67And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 27th January 2015, 10:37 am

Mr B

Mr B
gtir technician
gtir technician

Indicator airbox intake is a good idea & been well implicated know with inner wing tweak .
Have you had any MOT or traffic police question the LED indicator ?

68And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 27th January 2015, 12:21 pm

ROB_IOW

ROB_IOW
the two star club
the two star club

Never had an issue with the indicator

69And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 11th February 2015, 9:49 am

ROB_IOW

ROB_IOW
the two star club
the two star club

Done abit more on this over the weekend .  
Every item is either being cleaned , painted or replaced .
Fitting all new hose clips on every pipe , new stainless nuts , bolts and washers  .
Stripped the wiring loom down and re insulated the whole loom

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Last edited by ROB_IOW on 11th February 2015, 1:09 pm; edited 1 time in total

70And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 11th February 2015, 11:03 am

GTI-R US

GTI-R US
Management
Management

very nice job your doing there rob
will be lovely when its all done................but then youll be bored lol

http://www.gti-r-us.co.uk www.force500.com

71And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 11th February 2015, 5:36 pm

pulsarmoley

pulsarmoley
moderator
moderator

Looking good, giving me more enthusiasm with mine

72And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 11th February 2015, 7:33 pm

ROB_IOW

ROB_IOW
the two star club
the two star club

I'm really pleased with the way is coming on. .
Really proud of the steering rack. Looks better than new. .

Got loads of blue pipes and cable surround stuff arriving soon. So on with the spending

73And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 11th February 2015, 7:43 pm

burrows1980

burrows1980

Whats the bracket attached to the master cylinder for Rob?

Gaz

74And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 11th February 2015, 7:52 pm

ROB_IOW

ROB_IOW
the two star club
the two star club

Brake master cylinder support bracket .. stops the master cylinder moving when you press the brake pedal ...
Gives a better feeling pedal

It was bought about 10 years ago during a group buy on the gtiroc

75And it begins.  Robs big pulsar rebuild - Page 3 Empty Re: And it begins. Robs big pulsar rebuild 11th February 2015, 8:51 pm

burrows1980

burrows1980

Ahhh, something for me to make then Wink

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